Mold Release Dispenser

Our task is to develop an automated mold release application system to enhance the efficiency, and precision of catheter manufacturing. Our aim is to create a device that is consistent, adaptable, and user-friendly solution to meet the current demands of modern catheter manufacturing.

Manufacturing

Chosen Design

The Design we chose replicated the clamping mechanism of a bike pump in orde to remove the excess of mold release that was applied.      

  • Foam Based Application
    Mold Release is applied directly from saturated foam onto the catheter   
  • Human Powered Activation
    Requires no electrical components or complexities
  • Foam Mechanics
    Uses foam's elastic properties to create equal and balanced forces for application

Constraints

Our design process started with identifying customer and engineering constraints and how they relate.

Customer Constraints

Engineering Constraints


QFD

The team then created a QFD to correlate and rank these constraints.

Design/Prototyping Iterations

The team then iterated the design, going through 5 different designs on SOLIDWORKS and printed many prototypes.  Resulting in the below model!


More Documents/CAD

Check out the Team's Documents & CAD!

Documents

CAD